Pultrusion Expertise, Transferred to Your Operation

Pultrusion technology transfer is the structured delivery of the complete knowledge package required to operate a pultrusion production line and manufacture fiber-reinforced polymer profiles to commercial quality standards. It encompasses die design methodology, resin formulation selection, process parameter development (pull speed, die temperatures, injection pressure), fiber architecture design, quality control procedures, and operator training. The goal is to enable the receiving organization to independently produce conforming FRP profiles without ongoing reliance on the technology provider. Our technology transfer programs include on-site commissioning support, recipe validation, and a defined post-handover technical assistance period.

The duration depends on the scope. A focused consulting engagement — such as optimizing an existing production line, troubleshooting a specific quality issue, or evaluating the feasibility of a new profile design — typically requires 2–4 weeks of on-site and remote work. A full technology transfer program, covering die design, recipe development, operator training, and production validation for a new pultrusion line, typically spans 3–6 months from kickoff to handover. A complete turnkey project, including equipment specification, procurement support, factory layout, installation supervision, and production commissioning, runs 8–14 months depending on equipment lead times and facility readiness.

Yes. Our Turnkey tier is specifically designed for organizations entering the pultrusion industry for the first time. We guide you through every step: market and product feasibility analysis, business case development, equipment specification and vendor selection, factory layout and utility planning, die design and procurement, raw material supplier qualification, operator recruitment support, hands-on training, process recipe development and validation, quality system setup, and production ramp-up to target volumes. We have successfully delivered turnkey pultrusion programs on four continents and can adapt the scope to your specific market, product range, and investment level.

Every engagement includes a defined post-handover support period — typically 3 months for Consulting, 6 months for Technology Transfer, and 12 months for Turnkey projects. During this period, our engineers are available for remote troubleshooting, recipe adjustments, and quality review via video conference and email. After the support period ends, we offer annual retainer agreements for ongoing technical assistance, as well as on-demand consulting for new product development, process optimization, or capacity expansion projects. Many of our technology transfer clients maintain a long-term advisory relationship as they expand their product range and production capacity.