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Pultrusion technology and engineering data

How pultruded FRP is made, how it compares with steel, aluminum and concrete, which resin to choose, and how to specify and test a profile, with the calculators that go with them.

Pultrusion engineering resources 9 guides

Process control sets the material properties, testing confirms them, and the know-how transfer programs pass the method on to other producers.

Calculators

FRP engineering: short technical answers

Concise, citation-ready responses to the questions our engineering team is asked most often. For deeper context, see the pultrusion process, FRP vs traditional materials, and quality testing pages.
What design code governs pultruded FRP structures?

In North America, ASCE/SEI 74-23 (Pre-Standard for LRFD of Pultruded FRP Structures) is the primary reference. In Europe, EN 13706-1/2/3 defines grades E17 and E23 and test methods. Additional references include the EUROCOMP Design Code and ACI 440 guidelines for FRP rebar.

What tolerance can pultrusion achieve?

Cross-section tolerances follow the profile standard, EN 13706-2 or ASTM D3917, by dimension and wall thickness; straightness and twist are specified per meter of length. The tolerances for an order are those on the approved drawing, checked by dimensional inspection of the production run.

What fiber content is typical in pultruded FRP?

45–65% glass fiber by weight in general structural profiles, verified by burn-off testing per ASTM D2584. Unidirectional-dominant sections (e.g. flat bar, rod) can reach 70% glass for maximum stiffness-to-weight.

What is the typical elastic modulus of pultruded FRP?

Longitudinal elastic modulus is 17–28 GPa for E-glass/polyester pultruded profiles, compared with 200 GPa for steel and 69 GPa for aluminum. Because modulus is lower, deflection (L/360 limit) typically governs FRP design rather than strength.

How are FRP profiles connected on site?

Bolted connections (stainless steel A2/A4 or FRP bolts) are most common, with minimum edge distance 4× bolt diameter and torque M12 = 20–30 Nm. Adhesive bonding (methacrylate or epoxy) or hybrid bolted-bonded joints are used for load-critical connections. No welding: thermoset FRP cannot be welded or heated.

What fire performance can FRP achieve?

Standard polyester FRP is not fire-retardant. Fire-retardant resin systems are used where a surface-burning class such as ASTM E84 Class 1 is required, and phenolic profiles where low smoke and toxicity matter, as in rail interiors under EN 45545-2. Fire reports are issued for a specified formulation and profile, so name the classification your project needs.

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