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Design Guides

Engineering design resources

Start with the task: select a section, define machining details, check a load table or agree the evidence needed for an order. Each resource has its own assumptions and product scope.

Engineering guidance for pultruded FRP specification

Pultruded FRP properties depend on reinforcement direction, resin and section geometry. Select a resource for the decision you need to make, then confirm the material, load case and configuration it covers. The project engineer sets the design and acceptance requirements.

Define a machined part. Use the cutting, drilling and machining guide for cut lengths, holes, slots, notches, datums and edge treatment. Send a drawing revision and identify the dimensions that control fit.

Review a section or connection. Start with the profile calculator for its stated preliminary checks. Hole spacing, edge distance, bearing, fasteners and any adhesive contribution need a connection-specific review. A section calculation does not verify a joint, and generic glass-fiber and carbon-fiber composites do not have interchangeable electrical behavior.

Check product evidence. Match test reports to the offered material and assembly in the evidence library. Use the blank inspection checklist to agree first-article and production records. For grating, read the load-table guide before applying a span or load value.

Design guides 6 guides

  • Available

    FRP profile machining: cutting, drilling, slots and notches

    Illustrated HTML guide to specifying finished features, datums, tolerances, support and edge treatment. Build a drawing review brief and agree first-article and inspection requirements before ordering machined profiles.

    Read the illustrated guide
  • Available

    FRP profile design manual (DOC-PF-2026-EN Rev. B)

    Reference compiled from the website's data: material references, resin systems, the calculator's screening basis, catalog section properties, uniform-load examples, applications, fabrication and inspection. Read the assumptions and evidence scope alongside every table; a catalog reference is not a report for each listed configuration. Supersedes the withdrawn Rev. A.

    Download the PDF
  • On request

    FRP profile selection guide

    Step-by-step methodology for selecting the right pultruded FRP profile for structural applications, including load analysis, deflection criteria, and safety factors.

    Request this guide
  • On request

    Connection design for FRP structures

    Request the available details for your bolted, bonded or hybrid joint. Supply load direction, member geometry, fasteners, edge distances and service conditions so the relevant calculation or test evidence can be identified.

    Request this guide
  • In preparation

    Fire performance of FRP composites

    Overview of fire reaction and fire resistance properties of pultruded FRP profiles, including fire-retardant resin options and intumescent coating systems.

  • In preparation

    Fenestration system installation manual

    Complete installation guide for F1 Composite 70/80/90-series FRP window and door frame systems, including anchoring details and weathersealing.

Standards and code references

Confirm the edition and scope applicable to your project. A material specification, a design document and a test method answer different questions; citing one does not certify a product or assembly.
ASCE/SEI 74-23
Load and Resistance Factor Design of Pultruded Fiber Reinforced Polymer Structures (builds on the 2010 ASCE Pre-Standard)
CEN/TS 19101:2022
Design of fibre-polymer composite structures (European technical specification)
EN 13706, parts 1–3
Reinforced plastics composites: specifications for pultruded profiles
ASTM D2344, D790, D695, D2583, D5379
Material property test methods
AS 2047
Windows and external glazed doors in buildings (Australia)
PHI component 2491wi03
Passive House component reference: phB efficiency class, cool-temperate configuration
ASTM E84
Surface burning characteristics

Frequently asked questions

Are these design guides free?

Yes. The design guides on this site are free to use. CAD details and editable specification clauses are released to specifiers working on a project that may use F1 Composite material; request them from inquiry@f1composite.com with the project name.

Can your engineers stamp drawings?

We do not stamp drawings, but our team supports your engineer of record with material data, calculation methodology, and review of FRP-specific details. Where a local PE or CEng stamp is required, the stamping engineer is appointed locally, and we supply what they need to check the FRP elements.

How do you keep these guides current with code updates?

Check the date, revision and cited standard editions on the document you use. Ask us to confirm the current reference and its applicability to your project; a published guide does not automatically incorporate later code changes.

Need custom engineering support?

Send the dimensions, quantity, service conditions and destination. We reply within one business day.

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